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The application fields and daily maintenance of air purification and disinfection machines

The air purification and disinfection machine is a device that integrates air purification and sterilization and disinfection. It can remove particles, odors, harmful gases, and kill bacteria, viruses and other microorganisms at the same time. It is widely used in various scenarios. Its daily maintenance directly affects the operational efficiency and service life of the equipment. I. Core Application Fields 1. Medical and health care field Applicable scenarios: Hospital outpatient departments, wards, operating rooms, laboratories, disease control center laboratories, etc. Core requirements: The hospital environment is densely populated with pathogenic microorganisms. The equipment must have highly efficient sterilization capabilities (such as killing the novel coronavirus, influenza virus, Staphylococcus aureus, etc.), and at the same time filter out surgical smoke and odors from drugs to meet the hospital’s infection control standards. Special requirements: In some scenarios, models that comply with the “Regulations on Hygiene and Safety Evaluation of Disinfection Products” should be selected to support coexistence with humans and avoid excessive ozone. 2. Civilian home and office fields Applicable scenarios: Home interiors, office buildings, school classrooms/dormitories, kindergartens, nursing homes. Core requirements: Remove formaldehyde, PM2.5, pollen, and pet hair, kill mites and mold spores, and relieve discomfort for people with allergies. In

How to determine whether the filter of an air purification and disinfection machine needs to be replaced?

To determine whether the filter of an air purification and disinfection machine needs to be replaced, four dimensions should be considered: filter type, usage duration, equipment performance, and sensory experience. The criteria for judging different filters vary significantly. The specific methods are as follows: 1. Make targeted judgments based on the type of filter screen 1. Primary filter screen (washable, needs to be replaced regularly The primary filter screen mainly intercepts hair and large particles of dust. The core basis for determining replacement is the filtration efficiency after cleaning and the condition of the filter screen If the filter screen is still deformed, damaged or has pilling fibers after cleaning, and cannot closely fit the card slot, unfiltered air will directly enter the interior of the equipment. At this point, it needs to be replaced. Within the same period, if the dust accumulation speed at the air inlet significantly accelerates, or if the air volume decreases within 1-2 weeks after cleaning, it indicates that the filter mesh diameter has been clogged and lost its filtering capacity. Regular replacement cycle: After repeated cleaning 3 to 5 times, it is recommended to replace even if the appearance is intact. In highly polluted

Maintenance and application of air supply ceilings in operating rooms

The supply air ceiling of the operating room is the core terminal equipment of the air conditioning system in the clean operating room. It achieves a high cleanliness and low bacterial concentration environment in the operating area through reasonable air flow organization and is a key facility to ensure surgical safety. Its application and maintenance must strictly follow the relevant norms of the clean operating department (such as GB 50333-2013 “Technical Code for Hospital Clean Operating Department Buildings”). I. Core Applications of Air Supply Ceilings in Operating Rooms 1. Application scenarios and compatibility levels Supply air ceilings are mainly used in Class I to III clean operating rooms. Different grades of operating rooms have different performance requirements for them Class I (Class 100) operating room: It is suitable for surgeries with extremely high aseptic requirements such as cardiac surgery and neurosurgery. It should adopt a vertical laminar flow type air supply ceiling. The airflow should flow vertically downward at a speed of 0.25 to 0.30m/s, evenly covering the operating table to form a “clean air flow barrier” and isolate surrounding contamination. Class II to III (Class 1,000 to 10,000) operating rooms: Suitable for routine surgeries in orthopedics, general surgery, etc.

How to determine whether the high-efficiency filter of the supply air ceiling in the operating room needs to be replaced?

To determine whether the high-efficiency filters (HEPA/ULPA) of the supply air ceiling in the operating room need to be replaced, it is necessary to combine three core dimensions: differential pressure monitoring, performance testing, and service life, and at the same time follow the requirements of GB 50333-2013 “Technical Code for Building Clean Operating Rooms in Hospitals”. The specific judgment method is as follows: 1. Differential pressure monitoring (core judgment basis) The resistance of high-efficiency filters will increase with the increase of dust accumulation. The pressure difference is the most direct indicator for judgment. The operation steps are as follows: Record the initial pressure difference After the new filter is installed and the self-cleaning operation meets the standards, record the initial pressure difference before and after the high-efficiency filter. This value will be retained as a reference value. Daily monitoring comparison During normal operation, regularly check the reading of the differential pressure gauge that comes with the supply air ceiling. When the actual pressure difference reaches 1.8 to 2 times the initial pressure difference, replacement should be arranged immediately. If the pressure difference exceeds twice the initial pressure difference and the operation continues, it will cause a sudden drop in the

How to extend the service life of high-temperature resistant air filters with separators?

To extend the service life of high-temperature resistant air filters with separators, the key lies in reducing dust load, controlling operating conditions, and ensuring proper maintenance and protection. Considering its high-temperature resistance and high resistance characteristics, the following targeted measures can be taken: 1. A well-configured pre-filtration system is provided to intercept large particles of dust Selection of staged filtration Before the high-temperature resistant filter, a medium-efficiency filter (F7-F8 grade) or a sub-high-efficiency filter (H10-H11 grade) should be connected in series. It is preferred to use a pre-filter product with the same temperature resistance (such as a medium-efficiency filter made of glass fiber, with a temperature resistance of ≥200℃) to avoid the failure of the pre-filter at high temperatures. Function: It can intercept large particles of dust ≥1μm (accounting for over 80% of the total dust volume), significantly reduce the clogging speed of the filter material of high-temperature resistant filters, and extend their service life by 50% to 100%. Scene adaptation: For environments with high dust concentration such as coating drying rooms and boiler exhaust gas treatment, it is recommended to adopt a “coarse + medium” two-stage pre-filtration. The pre-filter should be replaced regularly Establish a replacement ledger for the

Are the final resistance standards of different models of high-temperature resistant air filters with separators the same?

The final resistance standards for different models of high-temperature resistant air filters with separators are not entirely consistent. The numerical differences are determined by three core factors: filter material, structural design, and rated air volume. The specific differences and patterns are as follows: I. Core Influencing Factors of the Differences in Final Resistance Standards The material of the filter material determines the basic resistance range The filter material of high-temperature resistant filters is the core influencing factor of resistance. The pore size and porosity of fibers made of different materials vary, and the reference values of initial resistance and final resistance differ significantly. Glass fiber filter material (temperature resistance 250℃) The fiber diameter is fine (0.5-2μm), with a high porosity. The initial resistance is usually 100-150Pa, and the final resistance is calculated as 2-3 times the initial resistance, corresponding to 200-450Pa. Ceramic fiber filter material (temperature resistance 400-600℃) : The fiber diameter is thick (2-5μm), and the porosity is relatively low. The initial resistance is usually 120-180Pa, and the final resistance corresponds to 240-540Pa. Basalt fiber filter material (temperature resistance above 800℃) The fiber is highly rigid, with a dense pore structure. Its initial resistance can reach 150-200Pa, and the

How often should the high-efficiency filter of an automatic double-door material shower be replaced?

The replacement cycle of the high-efficiency filters (commonly H13/H14 grades) in the automatic double-door material shower room should be comprehensively judged based on the usage environment, pressure difference changes, and filtration efficiency. The core reference standards are as follows: I. Regular Replacement Cycle (Basic Reference) Standard usage scenarios (entrance of clean areas, low dust concentration, daily usage duration 8-12 hours, such as electronic and pharmaceutical clean workshops) : 1-2 years. High-dust scenarios (areas with large amounts of dust such as chemical engineering, building materials, and mechanical processing, or where the material shower is used for more than 16 hours a day) : 6 to 12 months. For special clean requirement scenarios (such as biosafety laboratories, aseptic pharmaceutical workshops, etc., where particulate matter control is extremely strict) : The longest period shall not exceed 18 months, or the cycle shall be shortened in accordance with industry standards. Ii. Key Judgment Basis (Prior to Regular Cycles) Differential pressure gauge monitoring (core indicator The initial pressure difference of the high-efficiency filter (in a brand new state) is usually 100-300Pa. It needs to be replaced immediately when any of the following conditions is met: The actual operating pressure difference is ≥ 1.5 times the

How to determine whether the high-efficiency filter of an automatic double-door air shower needs to be replaced?

To determine whether the high-efficiency filter (commonly H13/H14 grades) of the automatic double-door material shower needs to be replaced, it is necessary to take quantitative data as the core, performance testing as the support, and intuitive phenomena as the supplement, and make a comprehensive judgment in combination with the operating status of the equipment. Specifically, the following priority can be investigated I. Core Judgment Basis: Differential Pressure gauge monitoring data (The most intuitive and crucial) The pressure difference change of high-efficiency filters directly reflects the degree of filter material clogging and is the primary criterion for replacement. Basic premise: Record the initial pressure difference of the filter in a brand-new state (standard range: 100-300Pa, subject to the equipment manual). Change threshold (to be changed if any condition is met) : The operating pressure difference is ≥ 1.5 times the initial pressure difference (for example, if the initial pressure difference is 200Pa, when the pressure difference rises to 300Pa or more). If the operating pressure difference remains persistently above 500Pa (even if it does not reach 1.5 times the initial value, it indicates that the filter material is severely clogged, which will lead to a sudden drop in the air blowing

Daily maintenance of explosion-proof air shower rooms

Explosion-proof air showers are mainly used in hazardous environments such as chemical engineering, petroleum, pharmaceuticals, and the production of flammable and explosive materials. Their daily maintenance needs to balance the functional guarantee of conventional air showers and explosion-proof safety requirements. The core principle is to prevent the generation of sparks, keep explosion-proof components intact, and ensure the safety of the electrical system. The following is a systematic daily maintenance plan: I. Daily Maintenance: Basic cleaning and functional inspection Cleaning operations (explosion-proof requirements are preferred) Use anti-static cleaning tools (such as anti-static cloths and anti-static vacuum cleaners). It is strictly forbidden to use tools that can easily produce sparks, such as wire balls and hard brushes. Cleaning areas: Inner walls of the air shower, air shower nozzles, door closers, floors, and stainless steel door frames. Remove dust, oil stains, and debris. If there are contaminants adhering, they can be wiped with a non-flammable neutral cleaner (such as a special explosion-proof cleaner). It is strictly prohibited to use flammable solvents such as alcohol or gasoline for large-scale cleaning. After cleaning, check: Ensure that the nozzles are not clogged, there is no water accumulation on the ground (to prevent electrical components from getting

How to determine whether the filter of an explosion-proof air shower needs to be replaced?

To determine whether the filter of an explosion-proof air shower needs to be replaced, a comprehensive judgment should be made by combining pressure difference monitoring, visual inspection, functional effect and explosion-proof safety requirements. The core is to distinguish the different replacement standards of primary filters and high-efficiency filters, and at the same time avoid potential safety hazards during the inspection process. The following are the specific judgment methods: I. Core Judgment Basis: Differential Pressure Monitoring (the most scientific and preferred method) Both the primary and high-efficiency filters of explosion-proof air shower rooms need to be equipped with differential pressure gauges (some explosion-proof models use flameproof differential pressure gauges). By monitoring the resistance changes of the filters, the replacement timing can be determined. This is a commonly used precise standard in the industry. Primary filter Initial resistance: Usually 50 to 100Pa Replacement threshold: When the reading of the differential pressure gauge reaches twice the initial resistance or exceeds 200Pa, it must be replaced immediately (or cleaned and reused; if the resistance still exceeds the standard after cleaning, it must be replaced). Explosion-proof precautions: When inspecting the differential pressure gauge, use anti-static tools to wipe the dust off the dial. It is

What is the normal working pressure difference range of the pressure difference gauge for the air shower transfer window?

The normal working pressure difference range of the air shower transfer window pressure difference gauge is mainly determined based on the initial pressure difference of the high-efficiency filter. The general reference standards and details are as follows: The initial pressure difference reference is the pressure difference when the air shower system is stably operating after the installation of the new high-efficiency filter. The conventional range is 5 to 15Pa (the specific value is subject to the equipment manual or the technical parameters of the high-efficiency filter). During normal operation, the reading of the differential pressure gauge should be maintained within the range of 1 to 2 times the initial differential pressure. For example, if the initial pressure difference is 10Pa, then the normal working pressure difference range is 10 to 20Pa. Regardless of the initial pressure difference, when the reading of the differential pressure gauge exceeds 25Pa or reaches twice the initial pressure difference, it is determined to be abnormal and the high-efficiency filter needs to be replaced in a timely manner. Key points to note This range is only for the resistance monitoring of high-efficiency filters. There is no separate chamber pressure difference requirement for the air shower transfer

How to determine whether the high-efficiency filter needs to be replaced based on the reading of the differential pressure gauge of the air shower transfer window?

A method for determining the replacement timing of the high-efficiency filter of the air shower transfer window based on the reading of the differential pressure gauge The core of the judgment is based on the initial pressure difference of the high-efficiency filter, combined with the changing trend of the pressure difference gauge reading and the warning threshold, which can accurately determine whether replacement is needed. The specific method is as follows: I. Core Judgment Criteria (Replacement is Required if any of the conditions is met) Threshold One: Reaching twice the initial pressure difference After the new high-efficiency filter is installed, the pressure difference recorded when the air shower system is operating stably is the initial pressure difference (conventionally 5-15Pa, subject to the equipment/filter manual). During operation, if the reading of the differential pressure gauge continuously exceeds twice the initial differential pressure, it indicates that the filter material of the filter has been severely clogged. The air volume of the air shower will drop significantly, and the purification effect cannot be guaranteed. Immediate replacement is required. Example: The initial pressure difference is 10Pa. When the reading remains ≥20Pa continuously, the high-efficiency filter needs to be replaced. Threshold Two: Reaching a general