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Analyse de la demande de filtres plissés en V à haute efficacité dans l'industrie électronique

V-shaped pleated high-efficiency filters play a crucial role in maintaining cleanliness and supporting production quality in the electronics manufacturing industry. The following demand analysis highlights how these filters address core industry requirements: First, the strict demand for cleanliness in precision production stands out. Electronic products are constantly evolving towards miniaturization and precision. For instance, as chip manufacturing enters the nanometer process stage, particles larger than 0.1 microns can all lead to faults such as short circuits and open circuits in chips. According to the international standard ISO 14644-1, most electronic manufacturing workshops often need to reach ISO Level 5 or higher clean standards. The V-shaped pleated high-efficiency filter can efficiently intercept fine particles ranging from 0.1 to 0.3 microns, meeting the strict cleanliness standards of electronic manufacturing workshops. It can reduce the defect rate of products caused by particle contamination by 60% to 80%. In addition to cleanliness requirements, the pollution sources are complex and require strong filtration. The pollution sources in the electronic workshop are rich and diverse, including dander and clothing fibers produced by personnel activities, metal shavings and oil mists released by the wear and tear of production machinery, dust and industrial waste gas introduced from outside,

Comment assurer le fonctionnement stable des filtres plissés à haute efficacité en forme de V dans un environnement de fabrication électronique ?

In the electronic manufacturing environment, ensuring the stable operation of V-shaped pleated high-efficiency filters (hereinafter referred to as “V-shaped high-efficiency filters”) is a core link in maintaining the cleanroom grade and guaranteeing production quality. A full life cycle management system needs to be established from five dimensions: selection and matching, installation control, operation monitoring, maintenance management, and environmental coordination. The specific measures are as follows: I. Early Stage: Precise selection to match the clean requirements of electronic manufacturing from the source Selection is the foundation for stable operation. It is necessary to precisely match parameters such as the cleanliness level (mainly ISO 3-5), air volume requirements, and pollutant characteristics of specific scenarios in electronic manufacturing (such as chip lithography rooms, PCB assembly workshops, packaging and testing rooms, etc.) to avoid unstable operation caused by “insufficient selection” or “excessive selection”. The filtration efficiency matches the cleanliness grade According to the cleanliness level requirements of the workshop, select the filter with the corresponding efficiency grade: ISO Class 5 (Class 100) cleanroom: H13/H14 class (EN 1822 standard) is preferred, with an interception efficiency of 0.3μm particles ≥99.95%/99.995%. ISO Grade 4 (Grade 10) and above: U15/U16 grade should be selected to meet the more

Solution spécialisée de filtration à haute efficacité H13 pour les salles d'opération des hôpitaux

In hospital operating rooms, H13 high-efficiency air filters are the core components of the air purification system for the clean operating department (CSSD). Their core function is to efficiently intercept particles and microorganisms (such as bacteria, viruses, and fungal spores) in the air. Control the air cleanliness in the surgical area at the level stipulated in the “Technical Specifications for Clean Operating Rooms in Hospitals” (GB 50333-2013) (such as Class 100, Class 1,000, Class 10,000), thereby reducing the risk of surgical site infection (SSI) and ensuring the safety of medical staff and patients. The following is a detailed explanation of the H13 high-efficiency filtration solution specifically designed for operating rooms from dimensions such as scheme design, core components, application logic, and operation and maintenance management. I. Core Objective of the Scheme Design: To match the cleanliness grade requirements of the operating room The cleanliness level of hospital operating rooms directly determines the design standard of the H13 high-efficiency filtration system. Different levels correspond to different particle control indicators (classified by particle concentration ≥0.5μm). The H13 filter needs to work in coordination with the air handling unit (AHU), supply and return air system, and air flow organization to achieve “graded purification”.

Des filtres antibactériens pour l'industrie alimentaire et des boissons améliorent la sécurité de la production

In the food and beverage industry, antibacterial filters are one of the key process equipment for ensuring production safety, extending product shelf life, and preventing microbial contamination. Its core function is to remove bacteria, molds, yeasts and other microorganisms that may be introduced during the production process through physical interception or the synergistic effect of antibacterial materials, while preventing the filter itself from becoming a “secondary pollution source”. It is widely used in key links such as raw material processing, process filtration and aseptic filling. I. Core Value of Antibacterial Filters: Why Can They Enhance the Safety of Food and Beverage Production? Microbial contamination of food and beverages (such as excessive total bacterial count and contamination by pathogenic bacteria) is one of the main causes of product deterioration and food safety incidents (such as diarrhea and food poisoning). The antibacterial filter, through a dual mechanism of “physical interception + active antibacterial”, cuts off the pollution path from the source. Its specific value is reflected in the following four aspects: 1. Efficiently intercept microorganisms and reduce the risk of contamination The core filter media of antibacterial filters (such as polyethersulfone, nylon, hydrophobic PTFE, etc.) usually have precise pore diameters of 0.22μm

Quels sont les domaines d'application des filtres à haute efficacité résistants aux hautes températures avec séparateurs ?

The core application value of high-temperature resistant high-efficiency filters with separators lies in addressing the demand for “efficient air purification in high-temperature environments”. Therefore, their application fields are highly focused on industrial, medical, and special manufacturing scenarios that need to simultaneously meet “high-temperature working conditions” and “high cleanliness standards”. The following is a detailed classification by field, covering its specific application scenarios, core functions and typical demands: I. Industrial manufacturing field: Ensuring production accuracy and product quality Industry is the most important application scenario for high-temperature resistant high-efficiency filters with separators, especially for production processes where “particle contamination needs to be avoided in high-temperature process links”, which directly affects the product qualification rate. 1. Electronics and semiconductor manufacturing Specific scenarios: High-temperature diffusion, oxidation, and sintering processes of semiconductor chips; High-temperature annealing and evaporation processes for liquid crystal panels (LCD/OLED); High-temperature packaging of electronic components (such as capacitors and resistors). Core function: Filter the air entering the high-temperature process chamber to remove dust, metal particles, and volatile organic compounds (VOCs) pyrolysis products smaller than 0.3μm, preventing these impurities from adhering to the surface of chips or components, which could lead to circuit short circuits, poor display, and other defects. Typical requirements:

Les filtres à haute efficacité résistants aux températures élevées et les séparateurs assurent une purification de l'air très performante.

Your insight that “high-temperature resistant high-efficiency filters with separators provide a guarantee for high-performance air purification” is well founded. This type of filter, with its advanced structural design and material properties, is essential in environments requiring both high-temperature resistance and effective purification. The following analysis explores its support for high-performance air purification across four dimensions: core advantages, key structures, application scenarios, and guidance on selection and maintenance. I. Core Advantages: “Dual Guarantee” of High temperature Resistance and Efficient Purification The core value of high-temperature resistant pleated high-efficiency filters lies in the balance between “high-temperature tolerance” and “high-efficiency filtration efficiency”, which is incomparable to ordinary high-efficiency filters (such as pleated high-efficiency filters, which usually can withstand temperatures ≤80℃). Excellent high-temperature resistance Depending on the choice of materials and manufacturing techniques, these filters can achieve different temperature resistance levels. Typical grades include 180℃ (continuous), 250℃ (short-term), and over 300℃ (customized for specific requirements). Some filters with ceramic or metal frames can tolerate temperatures exceeding 500℃. This capability ensures structural integrity under challenging conditions, preventing melting of filter media, frame deformation, or seal failures caused by high temperatures. High filtration accuracy In compliance with international standards (such as EN 1822, ANSI/ASHRAE 52.2), its

Quelle est la durée de vie générale d'un filtre plissé à haute efficacité en forme de V ?

The service life of V-shaped pleated high-efficiency filters is not a fixed value. It is usually affected by four core factors: the usage environment, filtration load, maintenance method, and initial quality. The actual service life range is mostly 6 months to 2 years, and in some working conditions, it may be shorter or longer. The following is the specific analysis: I. Core Influencing Factors: Key Variables Determining LifespanThe “wear rate” of the filter varies greatly in different scenarios and needs to be judged in combination with the actual working conditions Influencing factors Specific manifestations The impact on lifespan Usage environment Air dust concentration (such as food processing workshops vs. outdoor fresh air inlets), dust type (sticky dust vs. dry dust), humidity (high humidity is prone to condensation and blockage) Environments with high dust content, strong dust viscosity or high humidity will accelerate the clogging of filter materials, and their service life may be shortened to 6 to 12 months. The service life can be extended to 18 to 24 months in a clean environment. Filtration load Air volume size (whether it exceeds the rated air volume), operating duration (24-hour continuous operation vs intermittent operation) Long-term operation beyond the rated air

L'effet réel des filtres plissés à haute efficacité en forme de V dans les sites de transformation alimentaire

In food processing sites, especially clean workshops like those for baking, dairy, and meat products, V-shaped pleated high-efficiency air filters serve as the main terminal filtration equipment. These filters are vital parts of air purification systems. Their effect directly determines the cleanliness of the production environment. In turn, this influences the safety and quality of food. The following analysis covers four aspects: core role, dimensions of effect verification, advantages and limitations, and key factors that influence the effect. I. The Core Function of V-shaped Pleated High-Efficiency Filters The core function of the V-type high-efficiency filter is to capture tiny airborne particles: microorganisms, dust, and other impurities. By forcing air through the filter material, the filter achieves deep air purification. It ultimately provides a clean air environment that meets national food processing standards, such as GB 14881 ‘General Hygienic Specifications for Food Production’ and GB 50073 ‘Code for Design of Clean Rooms’. Its filtering objects mainly include: Microorganisms like bacteria, mold spores, and yeast are major sources of food spoilage and cross-contamination. Abiotic particles such as dust, fibers, pollen, and metal debris affect the appearance, taste, and stability of food. Ii. Core Verification Dimensions of Actual Effects The effectiveness of V-type

Quels sont les facteurs qui influencent l'efficacité du filtre à haute efficacité sans séparateur ?

The working efficiency (i.e., the ability to capture particles) of non-woven high-efficiency filters (typically referring to HEPA or ULPA levels) is not fixed but is influenced by a combination of multiple factors. These factors can be classified into three major categories: the inherent characteristics of the filter itself, external operating conditions, and the usage and maintenance process. Specifically, they are as follows I. Inherent Characteristics of the Filter: The core factor determining the basic efficiency Such factors are the “inherent attributes” of the filter that are determined during the production and manufacturing stage, directly determining the upper limit of its initial filtration efficiency. 1. Filter material performance (the most core factor Filter materials are the key carriers for capturing particles, and their material, structure and processing technology directly affect the filtration capacity. Material type: The mainstream filter materials are glass fiber (high efficiency, high temperature resistance, but relatively brittle) and synthetic fibers such as polypropylene (PP) (good toughness, moisture resistance, but poor high-temperature resistance). The fibers of glass fiber filter materials are finer and have a more uniform pore size distribution. Their capture efficiency for particles of 0.3μm and below is usually better than that of ordinary synthetic fibers. Fiber

L'application de filtres à haute efficacité non cloisonnés dans le système d'épuration des salles d'opération des hôpitaux

In the purification system of hospital operating rooms, the HEPA Filter (High-Efficiency Particulate Air Filter) plays an essential role in achieving air cleanliness and controlling microbial contamination. The filter directly affects the aseptic level of the surgical environment and the patient’s risk of postoperative infection. Its application focuses on three main goals: efficiently capturing particles, ensuring clean airflow, and adapting to the design of purification systems. These goals are reflected in several areas: application principles, key features, installation scenarios, selection criteria, and maintenance requirements. The following section outlines the application principle for these filters, focusing on how they efficiently intercept particles and block the transmission path of microorganisms. Particles in the air of the operating room—such as dust, dander, bacterial spores, and virus droplet nuclei—are key triggers for surgical site infections (SSI). The main function of the non-woven high-efficiency filter is to retain particles in the airflow. It does so using four mechanisms: mechanical interception, inertial collision, diffusion deposition, and electrostatic adsorption. Mechanical interception: For larger particles with a diameter greater than 0.5μm, they are directly blocked by the fiber mesh of the filter. Inertial impact: Particles in high-speed airflow deviate from the streamline due to inertia and collide with

Quels sont les facteurs qui peuvent affecter l'effet de filtration des filtres à poches à moyenne efficacité ?

The filtration effect of medium-efficiency bag filters is not fixed but is jointly influenced by multiple factors such as the performance of the filter material itself, external usage conditions, system design and maintenance operations. These factors directly determine the interception efficiency, resistance stability and service life of the filter for 1-5μm particles. Specifically, they can be classified into the following five major categories: I. Core performance factors of the filter material itself Filter material is the “core medium” of filtration, and its material, structure and process directly determine the upper limit of the filtration capacity. Influencing factors Specific explanation The influence on the filtration effect Filter material material The common materials are polyester fiber (polyester), glass fiber and polypropylene fiber. The fineness, temperature resistance and corrosion resistance of the fibers of the three are different. Polyester fiber: Uniform fineness (2-5μm), high dust holding capacity, stable filtration efficiency, suitable for most laboratories; Glass fiber: The fibers are finer (1-3μm), with a slightly higher filtration efficiency, but it has a lower dust holding capacity, is prone to cracking, and the fibers tend to fall off over long-term use. Polypropylene fiber: It has strong corrosion resistance, but the fiber fluffiness is low, the

Les filtres à poches de moyenne efficacité sont utilisés pour assurer la qualité de l'air dans les laboratoires.

In the laboratory air quality assurance system, medium-efficiency bag filters are the core pretreatment link of the air purification system. They are mainly used to intercept intermittent particulate pollutants in the air, protect the high-efficiency filters at the back end, and maintain the cleanliness of the experimental environment. Its application needs to be combined with the type of laboratory, pollution characteristics and the design logic of the purification system, as follows: I. The Core Role of Medium-Efficiency Bag Filters in Laboratories Laboratory air pollutants are complex (such as dust, chemical aerosols, biological particles, etc.). The core value of medium-efficiency bag filters lies in “bridging the gap”, filling the filtration gap between primary filters (intercepting large particles ≥5μm) and high-efficiency filters (intercepting tiny particles ≥0.3μm). Dimension of function Specific explanation The significance of the laboratory scene Protect the back-end devices Intercept 80% to 95% of 1-5μm particles (such as dust, pollen, and fiber debris) to prevent them from clogging the high-efficiency filter or damaging the heat exchanger of the air conditioning unit Extend the service life of high-efficiency filters (reduce replacement frequency and maintenance costs) to ensure the stable operation of the air conditioning system Control particulate pollution Reduce the suspended