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What are the differences between the air filters of paper partitions and aluminum partitions?

The main differences between paper partitions and aluminum partitions in air filters lie in their materials, performance, application scenarios and costs: Paper partitions have lower costs, large dust-holding capacity but are not resistant to moisture / high temperatures / corrosion; they are mostly used in ordinary clean environments; Aluminum partitions have higher strength, are resistant to moisture, heat and corrosion, and have a long lifespan; they are mostly used in harsh conditions and high-grade clean rooms.
I. Comparison of Core Materials and Structures

Comparison item Paper partition filter Aluminum partition filter
Separator material Cellophane / Corrugated Paper (treated with waterproof / flame-retardant properties) Aluminum alloy sheet (0.1 – 0.3mm, corrugated / flanged formed)
Filter material High-efficiency / Ultra-high-efficiency filter materials (such as glass fibers) The same as the paper partition, the filter material specifications are the same.
Framework Galvanized sheet, aluminum alloy, plastic frame Galvanized sheet, stainless steel, aluminum alloy frame
Método de sellado Hot melt adhesive, sealing tape Sealing strips, mechanical seals

II. Key Performance Differences
1. Mechanical Strength and Stability
Paper partition: Light in weight, average rigidity, prone to deformation and damage, especially under high wind speed, vibration or transportation; the spacing between partitions is prone to being uneven, affecting the airflow distribution.
Aluminum partition: High strength and good rigidity, resistant to compression, vibration and impact, stable partition spacing, uniform airflow, less prone to deformation.
2. Environmental Resistance (Core Difference)
Paper partition: Not resistant to moisture, high temperature, or corrosion.
When humidity ≥ 80%, it easily absorbs moisture and softens, collapses;
When temperature > 60℃, it easily deforms, detaches;
It is easily corroded by acids, alkalis, and chemical gases.
Aluminum partition: Resistant to moisture, heat, and corrosion.
It can be used for long-term operation in ** high humidity (100% RH), high temperature (≤120℃)** environments;
It is resistant to acids, alkalis, and chemical corrosion, suitable for strict scenarios such as pharmaceuticals, chemicals, and electronics.
3. Dust Capacity and Service Life
Paper partition: Thin partitions, larger effective filtration area, higher dust capacity, lower initial resistance; but short lifespan (generally 6-12 months), prone to clogging and damage.
Aluminum partition: Thicker partitions, slightly smaller filtration area, slightly lower dust capacity; but durable structure, less prone to clogging, longer lifespan (1-3 years, depending on operating conditions).
4. Resistance and Airflow
Under the same specification and efficiency, the initial resistance of paper partition is slightly lower, and the airflow is slightly larger; but as dust accumulates, the resistance rises faster.
Aluminum partition has stable resistance, small fluctuations in long-term operation, and more balanced airflow.
5. Other Characteristics
Paper partition: Can be incinerated for disposal, good environmental performance; but not washable or reusable.
Aluminum partition: Not incinerable, recyclable; some can be washed and recycled (for lower grades and non-critical scenarios).
III. Applicable Scenarios (Choose as needed)
Paper partition filter (Economical, General Environment)
General cleanroom (such as general workshops in electronics factories, food packaging);
Medium-efficiency filtration for central air conditioning and ventilation systems;
Scenarios with limited budget, dry environment, no corrosion, no high temperature;
Non-critical areas with low replacement frequency.
Aluminum partition filter (Strict Conditions, High Cleanliness)
High humidity/high temperature environments (such as sterilization areas in pharmaceutical factories, cooking workshops in food factories, hospital operating rooms);
High cleanliness scenarios (such as hundreds or thousands of grade cleanrooms, semiconductors, biomedicine, laboratories);
Corrosive/chemical pollution environments (such as chemical plants, electroplating, laboratory exhaust);
High vibration, equipment requiring long-term stable operation (such as precision instruments, aerospace);
Scenarios requiring long lifespan and low maintenance.
IV. Cost and Economicity
Paper partition: Low price (about 60%-80% of aluminum partition), low procurement cost; but frequent replacement, high long-term maintenance cost.
Aluminum partition: High price, high procurement cost; but long lifespan, less replacement, lower overall cost in the long term, especially in strict conditions.
V. Summary of Selection
Prioritize paper partition: Dry environment, normal temperature, no corrosion, limited budget, non-critical area.
Prioritize aluminum partition: High humidity/high temperature / corrosion, high cleanliness scenarios, high vibration, long-term stable operation required (such as precision instruments, aerospace);
requiring long lifespan and low maintenance.

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