First, the strict demand for cleanliness in precision production stands out. Electronic products are constantly evolving towards miniaturization and precision. For instance, as chip manufacturing enters the nanometer process stage, particles larger than 0.1 microns can all lead to faults such as short circuits and open circuits in chips. According to the international standard ISO 14644-1, most electronic manufacturing workshops often need to reach ISO Level 5 or higher clean standards. The V-shaped pleated high-efficiency filter can efficiently intercept fine particles ranging from 0.1 to 0.3 microns, meeting the strict cleanliness standards of electronic manufacturing workshops. It can reduce the defect rate of products caused by particle contamination by 60% to 80%.
In addition to cleanliness requirements, the pollution sources are complex and require strong filtration. The pollution sources in the electronic workshop are rich and diverse, including dander and clothing fibers produced by personnel activities, metal shavings and oil mists released by the wear and tear of production machinery, dust and industrial waste gas introduced from outside, as well as gaseous pollutants formed by the evaporation of chemicals such as photoresist and cleaning agents. The V-shaped pleated high-efficiency filter, through the coordinated operation of multiple effects such as interception, inertial collision, diffusion and electrostatic adsorption, can efficiently filter out various solid pollutants. If used in combination with degassing modules such as activated carbon, it can also assist in the control of gaseous pollution.
Consideration of saving comprehensive operating costs: The V-shaped pleated high-efficiency filter is arranged in a V-shaped pleated layer. Compared with the traditional flat plate filter, it can significantly increase the unfolded area of the filter material, and the dust-holding space is also significantly expanded. The dust-holding capacity is usually increased by 30% to 50%. This means that during long-term operation, it can maintain stable filtration efficiency for a longer period of time. The replacement cycle can generally be extended from 3 to 4 months of traditional filters to 6 to 8 months, which not only reduces the labor cost for replacement but also minimizes the downtime loss caused by component replacement. In addition, through structural optimization and filter material improvement, it has achieved a lower operating resistance. At the rated air volume, the initial resistance is 15% to 25% lower than that of some traditional filters, which can reduce the energy consumption of the fan and cut the overall electricity cost of the workshop.
Adapt to diverse spatial layouts: In an electronic manufacturing factory, there are not only large assembly line production areas but also cramped precision processing compartments and equipment maintenance passages. The V-shaped pleated high-efficiency filter adopts a standardized and modular construction. It can not only be spliced in multiple groups to cover a wide production area, but also be flexibly embedded in small clean rooms by taking advantage of its compact structure. Meanwhile, some models also have the attribute of replaceable or washable filter materials, further enhancing the flexibility and economy of use.
In line with the trend of industry capacity expansion: Currently, the global electronics industry is continuously upgrading, and emerging fields such as 5G communication, artificial intelligence, and new energy vehicles are booming, driving the demand for electronic products such as smart phones, computers, and automotive electronics to steadily rise. Manufacturers are expanding their production capacity and building new factories one after another. When planning clean workshops for newly completed modern electronic factories, based on a comprehensive consideration of product quality and operational efficiency, V-shaped pleated high-efficiency filters with mature technology and excellent performance will be given priority, thereby driving new market demand for this product.
