![\"\"](\"https:\/\/www.bacintl.com\/wp-content\/uploads\/2026\/09\/Large-Custom-Forklift-Air-Shower-Passage-Bacclean-for-Lithium-Battery-Factories-767x431.jpg\")
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The cooperating client is a leading domestic new energy lithium battery manufacturer, specializing in the R&D and production of power batteries and energy storage batteries. A new Class 10,000 clean lithium battery production workshop was constructed. The workshop needs forklifts to transport large quantities of raw materials, circulating battery cells, tooling pallets and finished materials every day, featuring high transfer frequency, large cargo size and heavy material flow. In the early stage of the project, the original workshop was not equipped with dedicated air shower purification equipment. Materials were directly delivered from non-clean areas to clean production zones. Dust and particles attached to forklift tires, cargo surfaces and turnover pallets were continuously brought into the workshop, causing excessive particle concentration in partial workshop areas and high product defect rates. Moreover, the facility failed to meet the acceptance criteria for workshop cleanliness. A customized purification device suitable for forklift passage and large cargo air shower was urgently required.<\/p>\n
Considering the on-site working conditions and core pain points of the client, conventional small standard air showers cannot satisfy the requirements at all. Ordinary air showers have narrow dimensions, only suitable for small manual trolleys instead of forklift passage and large cargo transportation. Standard devices are equipped with sparsely arranged nozzles and insufficient wind speed, failing to achieve all-round dust removal for large-size goods. Conventional equipment adopts thin cabinet plates, which cannot withstand collision and heavy load pressure from forklift passage and are prone to deformation and air leakage. To address the particularity of this project, Bacclean\u2019s technical team conducted on-site surveys of site dimensions, traffic routes, workshop operating conditions and power supply conditions, and tailor-made an oversized forklift-dedicated air shower passage solution to fully meet the high-frequency, high-flow and heavy-load material purification demands of lithium battery workshops.<\/p>\n
![\"\"](\"https:\/\/www.bacintl.com\/wp-content\/uploads\/2026\/09\/Bacclean-Forklift-Air-Shower-Passage-Key-Design-Performance-767x431.jpg\")
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During the solution design phase, Bacclean fully took into account the operating characteristics of the lithium battery industry and optimized the equipment structure and performance. In terms of dimensions, an integrated widened, heightened and lengthened passage structure was customized according to the client\u2019s forklift specifications, maximum cargo size and passage clearance space to ensure smooth forklift movement without dead zones. For structural design, thickened 304 stainless steel plates were adopted for integrated forming to strengthen cabinet load-bearing and anti-collision performance, adapting to long-term forklift passage conditions and preventing cabinet deformation and air leakage at door gaps. In terms of purification performance, computational fluid dynamics simulation was applied to optimize the nozzle matrix layout. A 3D omnidirectional nozzle arrangement covering top, side, bottom and corner areas of goods was adopted to eliminate blind spots during air shower for large cargo. For safety performance, the whole machine is equipped with anti-static grounding treatment to meet the anti-static requirements of lithium battery workshops and prevent safety hazards caused by static accumulation. In terms of electric control, it is equipped with an intelligent interlock system, automatic induction air shower, voice prompt and fault alarm functions. The internal and external doors adopt mechanical & electronic dual interlocks to completely block the intrusion of non-clean air into clean areas.<\/p>\n
After solution confirmation, the equipment entered the full-process manufacturing stage. All procedures are completed at Bacclean\u2019s own production base for controllable quality throughout the process. Sheet metal of the cabinet undergoes precision bending, seamless welding and polishing, leaving no dust accumulation dead corners or burr gaps inside, complying with the clean control standards of lithium battery workshops. High-performance EC energy-saving fans are selected for stable high air volume and pressure, maintaining the nozzle wind speed steadily at 25-30m\/s to meet the dust removal requirements of heavy-duty materials. The filtration system is fitted with H14 HEPA filters, 100% PAO leak tested before delivery to guarantee filtration efficiency and fully purified outlet airflow. Industrial explosion-proof and anti-static electronic components are used for electric control parts to adapt to the special working conditions of lithium battery workshops and ensure long-term stable operation of the equipment. After complete assembly, the equipment undergoes a 72-hour continuous power aging test. Wind speed uniformity, interlock logic, induction sensitivity, fan operation status and alarm functions are inspected item by item. A complete factory test report will be issued only after all parameters pass inspection to prevent unqualified products from delivery.<\/p>\n
After the equipment was transported to the project site, Bacclean\u2019s professional engineering team immediately carried out equipment positioning, leveling, splicing & sealing, wiring commissioning and full function inspection. For the split installation feature of large air shower passages, the engineering team reinforced splicing gaps and sealed them with special sealant to eliminate air leakage risks. Nozzle angles were precisely calibrated to ensure full air shower coverage without blind spots. Door interlock, automatic induction, delayed air shower, fault alarm and other functions were repeatedly tested to match the on-site traffic rhythm of the client. After commissioning of the whole machine, multi-point wind speed detection, cleanliness re-testing and air tightness testing were performed to ensure all performance parameters of the equipment meet standards. Meanwhile, special training was provided for the client\u2019s operation and maintenance personnel, covering daily operation, cleaning maintenance, filter replacement, fault troubleshooting and other core knowledge to guarantee long-term efficient operation of the equipment.<\/p>\n
After official commissioning, the equipment completely solved the dust pollution problem caused by material transfer in the client\u2019s workshop. Before forklifts and loaded materials enter the clean area, they will go through all-round high-speed clean airflow blowing to strip dust, particles and impurities attached to surfaces, blocking external pollution at the source. The dual interlock structure forms a stable airlock isolation barrier, effectively stabilizing workshop pressure difference and cleanliness and preventing the intrusion of unpurified outside air. Since the equipment was put into operation, the particle concentration in the client\u2019s workshop has remained stable and compliant, pollution brought by materials has been greatly reduced, and the defect rate of battery products has decreased significantly, helping the workshop successfully pass clean project acceptance and daily quality control.<\/p>\n
![\"\"](\"https:\/\/www.bacintl.com\/wp-content\/uploads\/2026\/09\/Forklift-Air-Shower-Passage-Site-Commissioning-Project-Outcomes-767x431.jpg\")
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With years of experience in supporting clean facilities for the new energy lithium battery industry, Bacclean has accumulated abundant practical cases of non-standard air shower passages, explosion-proof air showers and anti-static purification equipment for lithium battery workshops. We have in-depth understanding of the core requirements of dust control, static prevention and explosion protection in the lithium battery sector. Customized material purification solutions can be provided according to different production capacities, workshop conditions and material transfer modes. In the future, Bacclean will continue to deepen its layout in the new energy track, continuously optimize the performance of clean equipment and customized service capabilities, and escort lithium battery enterprises for green, high-quality and compliant production.<\/p>","protected":false},"excerpt":{"rendered":"
With the rapid expansion of the new energy lithium battery industry, manufacturers of power batteries, energy storage batteries and lithium battery new materials keep expanding production and upgrading facilities. The refined pollution control requirements for lithium battery dust-free workshops continue to rise. Lithium battery production processes include batching, coating, calendaring, slitting, assembly, formation and other procedures. The whole production chain is extremely sensitive to workshop dust, particles and static electricity. Tiny dust particles attached to electrode sheets and battery cells may trigger battery bulging, short circuits, abnormal self-discharge and other quality defects, directly resulting in product scrap and heavy economic losses for manufacturers. Among the pollution sources in lithium battery workshops, external dust contamination brought by forklift transportation and material turnover is a core hazard affecting product yield and also a weak point of pollution control in most lithium battery factories. Recently, the large non-standard customized forklift air shower passage manufactured by Bacclean has completed production, testing and on-site delivery, helping a leading new energy lithium battery factory in South China improve its material purification system and build a solid barrier for clean production.<\/p>","protected":false},"author":3,"featured_media":6112,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[92],"tags":[],"class_list":["post-6111","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry-technology"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.bacintl.com\/fr\/wp-json\/wp\/v2\/posts\/6111","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.bacintl.com\/fr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.bacintl.com\/fr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.bacintl.com\/fr\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/www.bacintl.com\/fr\/wp-json\/wp\/v2\/comments?post=6111"}],"version-history":[{"count":2,"href":"https:\/\/www.bacintl.com\/fr\/wp-json\/wp\/v2\/posts\/6111\/revisions"}],"predecessor-version":[{"id":6116,"href":"https:\/\/www.bacintl.com\/fr\/wp-json\/wp\/v2\/posts\/6111\/revisions\/6116"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.bacintl.com\/fr\/wp-json\/wp\/v2\/media\/6112"}],"wp:attachment":[{"href":"https:\/\/www.bacintl.com\/fr\/wp-json\/wp\/v2\/media?parent=6111"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.bacintl.com\/fr\/wp-json\/wp\/v2\/categories?post=6111"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.bacintl.com\/fr\/wp-json\/wp\/v2\/tags?post=6111"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}